Quality Systems

Precision. Reliability. Confidence.

At Sypris Technologies, quality is more than a goal, it's a foundational principle driving every decision. Our comprehensive quality management system ensures each product meets or exceeds customer expectations and industry standards.

We integrate quality throughout our operations, embedding it into every process, procedure, and interaction to deliver consistent, reliable results across every component and project.

Certifications

Our quality system is backed by internationally recognized certifications that reflect our commitment to excellence. We are certified to IATF 16949 6th Edition: 2025 and ISO 9001:2015, both of which set the global benchmarks for automotive and general quality management systems. For aerospace applications, we maintain AS9100D certification, and for the energy sector, we hold API Q1 Certification. In addition to these globally recognized standards, we also meet numerous customer-specific certification requirements, demonstrating our flexibility and ability to deliver compliance in diverse markets.

Quality Control Equipment

Our quality assurance relies on advanced inspection and testing equipment, including coordinate measuring machines (CMMs), optical comparators, and surface roughness testers for precise verification.

We also utilize hardness testers, vision inspection systems, and a fully equipped metallurgical lab for detailed material analysis. A dedicated calibration facility ensures all instruments meet exacting standards.

Quality Processes

Sypris employs diverse quality processes to control variation and manage risk. Our approach includes Advanced Product Quality Planning (APQP) and Production Part Approval Process (PPAP) to validate designs and processes pre-production.

Statistical Process Control (SPC) monitors production stability, while Failure Mode and Effects Analysis (FMEA) proactively mitigates potential issues. We use 8D problem-solving, control plans, and gauge R&R studies to drive continuous improvement.

Testing Capabilities

We offer extensive in-house testing to ensure components meet strict functional and environmental needs. Dimensional inspection confirms geometry/tolerances; material testing and metallurgical analysis validate composition/structure.

We conduct non-destructive testing (NDT) for hidden flaws, performance testing for mechanical behavior, and environmental/durability testing to simulate real-world conditions, ensuring reliable part performance.