Sypris Development Center (SDC)

A Hub for Engineering Innovation and Product Excellence

The Sypris Development Center (SDC) is the heart of innovation at Sypris Technologies, where ideas are transformed into engineered solutions that meet the rigorous demands of modern industry. Serving customers across the transportation, energy, industrial, and defense markets, the SDC is equipped with advanced tools, skilled engineers, and proven processes to support every phase of product development, from concept to production.

Our multidisciplinary team works closely with clients to understand their unique application requirements and deliver highly tailored, performance-driven designs. Leveraging technologies such as CAD/CAM integration, Finite Element Analysis (FEA), and rapid prototyping, we ensure each component is optimized for functionality, durability, and cost-efficiency.

Complementing our design expertise is a robust suite of validation capabilities. The SDC conducts extensive testing, including stress analysis, fatigue evaluation, and materials testing to ensure every product meets or exceeds industry standards and customer expectations. This commitment to precision and quality minimizes risk and accelerates time to market.

Engineering Services

Comprehensive Support from Concept to Production

Sypris offers a wide range of engineering services to support product development and optimization. These include process development, product design assistance, prototyping and testing, feasibility studies, and material selection consulting. Our team brings value engineering principles to every project, along with a strong focus on Design for Manufacturability (DFM), helping customers reduce costs, improve quality, and streamline production.

Technical Capabilities

Advanced Tools for Precision Engineering

Our technical capabilities are built on a foundation of cutting-edge technology and hands-on expertise. We provide 3D modeling and simulation, FEA, and process flow optimization to develop reliable, high-performance solutions. In-house tool design and development, CAD/CAM integration, and rapid prototyping ensure that ideas are efficiently and accurately translated into manufacturable products. State-of-the-art testing facilities support every step of this process with data-driven validation.

Development Process

Structured for Success

Our development process is designed to ensure quality and consistency at every stage. It begins with requirements analysis to define objectives, followed by concept development to shape innovative solutions. Design validation and process verification ensure readiness for production, while full-scale production trials confirm performance under real-world conditions. To support a smooth transition, we provide complete documentation and training. Continuous improvement remains a core focus throughout the lifecycle, ensuring lasting value for our customers.

Innovation Focus

Driven by Progress and Performance

Innovation drives everything we do at Sypris. Our efforts are focused on advancing manufacturing processes, enhancing product quality, and identifying cost-saving opportunities. We lead in developing automation solutions, adopting sustainable manufacturing practices, and embracing digital transformation. Through the implementation of Industry 4.0 technologies, we are helping shape the future of manufacturing, empowering our customers with smarter, more efficient solutions that deliver measurable results.